Compressed air may be found in a wide variety of different workplaces. Think of it as a crucial part of what allows conveyors, assembly lines, spray painting equipment, metal presses, and a long list of other things to function correctly. However, this comes at a price. It is common knowledge that compressed air systems are among the most energy-intensive equipment on the market.
Fortunately, there are also many ways to save energy, and it just takes a little effort to find them. If you’re looking to save money on your compressed air system, nothing beats dew point monitoring.
There are a few things to know about the dew point.
Dew point sensors are becoming increasingly important in industrial settings. Dew point sensors are utilized in a variety of applications, including compressed air systems, air pressure pipes, and drying systems. What for?
By definition, dew or frost is formed when atmospheric water vapor reaches its dew point. Condensation happens when the air can no longer retain enough water vapor, regardless of the temperature at which it is applied. The water vapor saturation pressure is the measurement of the highest possible concentration of a gas. Adding more water vapor than this causes condensation.
Condensation may block pipes, ruin equipment, and create pollution in many sectors, therefore it is important to keep an eye on the quantity of moisture generated. Because of this, they should choose a dew point meter with the appropriate measurement range to monitor dew point.
Compressing the air raises the pressure of water vapor in the atmosphere, and hence the dew point. This must be taken into account if you’re injecting air into the atmosphere before collecting readings. As a result, there will be a discrepancy between the actual and measured dew points.
“What is a dew point meter?” is the next logical inquiry.
In compressed air systems and industrial drying operations, the dew point temperature has a significant impact. To avoid expensive implications for the dependability of processes, systems, and products, excessive humidity in compressed air or pipeline systems should be avoided at all costs.
Condensation monitors, or dew point meters, are used in construction technology to analyze the likelihood of condensation occurring. Before any harm is done, they are usually installed on climate-controlled ceilings, pipes, or control cabinets.
Dew Point Meters: How Do They Operate?
Impedance is the mechanism through which dew point sensors function. Layers make up the sensor, with two electrodes on each side of an absorbent layer. As the gas flows over the sensor, water vapor is absorbed into a porous dielectric space between conductive layers placed on top of a base ceramic substrate. This is because water molecules alter the dielectric constant and hence affect sensor impedance.
How Can Dew Point Measurement Benefit my Business
Water pollution of industrial compressed air and gas systems may cause direct or indirect harm. A product’s quality may be affected by water vapor present in the air or gas being used. As the possibility for harmful condensation fluctuates with pressure, the danger of damage varies throughout a plant when filtering water via filters and drying systems.
Compressed-air/gas system operating expenses may be minimized by effective regulation of the drying/filtration system by detecting dew point. An additional drying capacity and monitoring are required in order to prevent moisture from forming when the pipe exits the building. Maintaining ISO 8573-1 purity levels requires constant monitoring of the dew point, which is a vital indication of system health.
Utilization of these devices demonstrates that the compressed air generated has been adequately dried throughout the plant. Dew point measurement in a compressed air system is critical to ensuring that energy is not squandered and that capacity is not lost.
Air & Vacuum Process Inc. sells a variety of dew point sensors for use in a variety of engineering units. Visit their website right now to have all of your dew point measurement requirements met.